Accessible Upgrades Of Current Stacker Reclaimer

Two fundamental styles of the stacker reclaimer operating three diverse configurations

to trail tripper structures usually meet most of the storage requirements of terminals, bulk ports, electronic power stations as well as other facilities wherever efficient stockpile board of the raw material is necessary. The trench kind stacker reclaimer is perfect for the installations having low-volume and highly active pile capacities stuck between 30,000 as well as 60,000 tons, wherever retrieving operations are completed by the longitudinal pass throughout the pile. The reclaim rates generally vary of 2,000-4,500 tons. The slewing stacker reclaimer is usually used somewhere large quantities for material have to be eagerly available; anywhere blending for grades of the material is needed or where accessible yard extent is limited.

Control Upgrades having high-tech

The upgrade of communications controls reduces troubleshooting and maintenance efforts of stacker reclaimer. The upgrade reduces the control wiring through field devices for PLC panel of electrical house. The upgrades eliminate running long wiring for easy troubleshooting. The upgrades may be supplied through two diverse methods: Attach field devices, operator consoles, motor controllers, as well as other equipments for general communication linking. Wiring Control is removed from initial connection box for electrical house. Stacker reclaimer is associated with the DeviceNet platform. The method positioned I/O modules at junction boxes associated with "remote I/O" or field devices. Control wiring through junction boxes for electrical houses are severely reduced. Trouble-shooting for wiring is condensed to the "device of I/O modules" restricted to device.

MMI (Man/Machine Interface)

Computer related device between operators as well as the control system PLC, which may offer beneficial information for the stacker reclaimer operators. The ability of controlling virtually all the machine functions as well as offer operators with the in-depth messages about operations, machine status, safety, and maintenance.

Radio Modem Control System

It replaces the accessible control cable reeling system as well as related headaches. It provides less maintenance with more dependable without any moving parts.

Machine Travel and Laser Positioning System

Laser distance measurement device utilized for determining the machine location. It eliminates the moving parts. In addition, it eliminates the slippage of star wheels or the fifth wheel throughout stormy weather conditions as well as requires no re-calibration.

Absolute Machine Automation

Manual Operation or Controlled Automatic operation with the benefit that it permits the stacker reclaimer to completely controlled through remote location within automatic or manual mode.

Remote Troubleshooting Through Modem Interface

It permits the remote troubleshooting for PLC controllers through the Pittsburgh office.

Distant Condition Monitoring

A superior service of stacker reclaimer permits the assistance of the Maintenance Department via periodic downloading as well as evaluation of the chosen equipments operating data including speeds, motor current, and material on the monthly basis. The analysis of operating the stacker reclaimer data allows identifying possible equipment troubles as well as recommending the solutions for avoiding significant equipment downtime. The identification of the stacker reclaimer equipment trouble through maintenance personnel, having component failure, may result into important cost savings given that measures may be taken for avoiding expensive equipment downtime.

by: Mayur Aegis

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