Corrugated Carton Factory of corrugation parameters on the impact of production costs - Corrugated,

Corrugated Carton Factory of corrugation parameters on the impact of production costs - Corrugated

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In under the current global economic crisis, many packaging companies are facing unprecedented difficulties. How to tap the potential of the enterprise, control production costs, directly affecting the company's survival. Carton Factory veterans move enough in this respect the brain, but they often overlook the corrugation parameters Corrugated production cost. Corrugated paper consumption and eating paste directly affect the amount of the size of the company's production costs, packaging enterprises, Paper And glue costs account for 80% of the total cost, while the consumption rate and eat paste volume of paper in turn, the corrugation parameters Corrugated decision. Several years ago, many companies have recognized the importance of the issue, but there are still many manufacturers on the issue of pay enough attention, they tend to passively accept the manufacturer's Corrugated of corrugation or follow the tradition of corrugation. Although they can produce the required Corrugated paper Board, but it Carton Plant product quality and use of costs of the different results, this plant is directly related to the profit or loss. Recent months, I visited a number of packaging businesses in North China, found that there are many manufacturers are still using the high Corrugated paper consumption. For example, A shocked high of 4.8 watts, flute number of 35 teeth / 300 mm paper consumption to more than 1.58, it shocked B-watt high should reach 2.8, paper consumption is 1.43, so that the corrugation in the South have been no one uses. A general who shocked the consumption of paper in 1.50, while the B flute is about 1.38, and some manufacturers use the flute height between 4.0 and 4.4, also known as Small A Lorenzo AC Lorenzo (paper consumption is about 1.45) to replace the traditional A flute, and even lower with consumption of paper instead of C-flute (usually paper consumption is about 1.42), the purpose is to reduce paper costs. When I asked the veterans in these northern factories, why was shocked with such a high high? And they said: Some of our customers five Cardboard Asked about the thickness of 7.8. In my opinion, for such problems, we must make a choice. If this customer accounted for less than 10% of total customers. The first is to guide them, it is impossible to abandon them, not because the 10% of the volume increase of 90% of paper costs, which led to business losses. Five board thickness greater than 7.5, which is the old standard. While in the south have reached this consensus: A and B combined thickness of no less than five board 7, B and C combined thickness of no less than five cardboard 6.5. Now the requirements of customers are feeling good cardboard, cardboard feels hard now, and not so sensitive to the thickness required. Lower Consumables Is advocated and encouraged the State, the new carton standard adjustment also reflects this principle. For example, A Leng Leng from the original number of 34 2 adjusted to 34 3, B Leng from the original 50 2 adjusted to 50 4, but also to carry out the spirit, so that packing companies have more room for maneuver. Specifically talk about the Corrugated following the corrugation parameters, such as the number of flute, flute high, top and bottom teeth tooth arc so the impact on paper consumption. Leng number Flute is the number of national standards on the number of 300 mm each flute. Leng few more dense, higher consumption of paper, and vice versa. Of course, the flute a few more close, board more smooth, the stronger the compressive capacity. The following table reflects the shocked high in certain circumstances, the flute a few changes on the impact of paper consumption. By Table 1, we can see that the number of each flute to add a tooth, shrinkage rate should increase by 3% (that is, each producing more than 100 meters of cardboard corrugated with 3 meters), if the difference between the two teeth is 6%. In other words, other things being equal, if A flute, B flute less per 300 mm 2 each tooth, then the five-story corrugated carton paper consumption fell 12%. This is what kind of concept? If the cardboard by 110 grams of dollars, the price is 2000 yuan / ton to operators and enterprises daily production capacity of 100 thousand square meters, is able to save Corrugated 1320 kg / day, together 2,460 yuan / day. That month it? Year? Math is staggering. Shocked to have a reasonable number of adjustment options. Carton plant must first study the physical indicators of customers cardboard What are the requirements. For example, what kind of compression requirements. Such as Mengniu its carton supplier in the compression that required a higher number that would slightly corrugated cartons secret number, or wait for the carton factory can only be returned. However, if the customer only requires 150 kilograms of compression, and processing board can reach 250 kg compression, which means that the extra 100 kilograms of compression is handing over the others. In order to achieve compression of 150 kg and 250 kg of compression of the paper differs greatly. Shocked how good a reasonable match between the number of high-flute, so the quality of the cardboard can be accepted by customers, the paper cost and relatively economy? This is a difficult issue. Where the author is developing such a software, which combines the paper cartons factory conditions, such as tissue paper, corrugated paper, weight, level, shocked at the number of high, the number of cases, the number of flute, can bear much of the anti- pressure, if development is successful, the packaging business will be helpful.

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