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How is a Quality Cigar Manufactured

How is a Quality Cigar Manufactured

Cigars are made of surprisingly few parts, simply paper and tobacco. Unlike cigarettes, which have filters, different kinds and colors of paper and filler ingredients? What makes cigars differ from one another is the kind of tobacco that it used where it is grown, and when and how the leaves are picked, cured and fermented. Cigars are also unique from each other in how the finished leaves are cut and rolled as well as the fact that the tobacco can come from all around the world.

The wrapper is the outer most layer of a cigar. The widest part of the tobacco leaf is used to make the wrapper and has a significant impact on the cigars flavor and aroma. Cigar wrappers are the most visible part of the cigar and described by their many varying types of color. Here is a list, from lightest to darkest:

*Double Claro: very light these leaves are picked while still and immature and cured quickly giving them this unique often green tinge.

* Claro: light-brown or yellowish-brown color is an outcome of the plants being grown mainly in the shade.

* Natural: light-brown or brown.

* Colorado Claro: medium-brown; this color is usually attributed to Cuban or Dominican Republic tobacco.

* Colorado (or Rasado): reddish-brown

*Maduro: dark-brown; the most favored among cigar connoisseurs.

* Oscuro: very dark-brown to oily black; a strong pungent aroma and very deep flavor.

Fillers

Cigars are made mainly up of what is known as filler tobacco. There are three basic types of fillers: Seco, Volado, and Ligero. Seco fillers are drier and have a lighter flavor. Volado filler produces a medium range aroma. Ligero is the most dark, oiliest filler producing cigars with a bolder flavor.

Cigars that are thicker have more room for filler tobacco (Churchill or Double Coronas). Some coinsurers pick these types of cigars because there is more room to add blends of Seco, Volado, and Ligera giving the cigars a more complex and varied combination.

The filler of the cigar is also what is known as long or short. Short filler contains a chopped mixture of tobacco leaves; whereas the long filler is made up of the whole tobacco leaf. In most cases, the longer filler cigars are of a superior quality.

by: John Dorsey

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