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How Is Blister Packaging Made

Blister packaging is inexpensive and easy to make in bulk

. The way blister packaging is made and what this packaging is made of it makes blister packaging so inexpensive both for the manufacturer, the distributor and the consumer.

Making blister packaging in bulk is inexpensive because of the way the packaging is made. Blister packaging doesn't need a lot of hands on work. The blisters, clamshell packaging, 000 card packs, and all those types of blister packaging can easily be made by machines. Because machines make blister packaging rather than assembly lines of people, this makes blister packaging very inexpensive. Also, there doesn't have to be a whole lot of quality control when it comes to making the card packs, 000 blisters, clamshell, and other types of blister packaging because the machines can do a lot of the quality control.

Blister packaging usually starts with a plan for a product. Blister packaging is part of marketing the product as well as the shipping protection packaging, and the consumer's process of retrieving the product. When planning the sell and distribution of a product, packaging must always be taken into consideration. When using blister packaging for product, there must be a mold made that will be used for making the packaging forms. This mold will be used to stamp PVC plastic rolls into blister packaging form. This mold can be used over and over again which makes it easy for blister packaging to be made in bulk and several times for different packaging needs.

Blister packaging planning must also take into consideration the material that will be used. If a blister card will have cold form foil or some type of pvc plastic to seal off the blisters, this will be planned before even making the blister packaging or the mold for the blister packaging. Everything from how the product will fit into the blister packaging and if the manufacturer of the blister packaging will insert the product or if the distributor will insert the product must be discussed and planned before the blister packaging is made. Once a plan for the blister packaging and the product is made, then the mold and the forms and the statistics, measurements, types of materials to use, and all other details will be sent to the blister packaging manufacturer.


Before making blister packaging in bulk, generally a manufacturer will do a sample of how the blister packaging will turn out, then get the approval on the packaging sample from the distributor or company selling the product with the blister packaging, then the manufacturer will move forward with making the blister packaging product in bulk.

Blister packaging is also so inexpensive because of what the packaging is made from. PVC plastic is generally what blister packaging is made from. The reason PVC plastic is used is because of the ease with which it can be heated and molded into a blister card or clamshell form and then cool and harden making it blister packaging to protect the product. Also, the very thin layer of PVC plastic that becomes the blister packaging will be transparent which adds to the marketing of the product and the ease of a consumer knowing what they are getting. PVC plastic used in blister packaging has other properties such as the clamshell or other blister packaging is very difficult to tamper with once it is sealed off which decreases shoplifting and makes the product and blister packaging tamper-proof.

by: Lindsay Steve
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How Is Blister Packaging Made