Oil And Machine Monitoring Needs Oil Analysis Testing To Act As Primary Component

As a business owner you are conscious of the large quantity of capital you have invested

in your machinery and plant so you need to understand that oil analysis testing is the backbone of condition monitoring. As you are possibly aware, condition monitoring can help prevent costly damage to your equipment as well as downtime that can create lost revenue, by helping your operation with proactive maintenance to avoid repair costs that can be expensive. Condition monitoring requires more than hiring some maintenance staff to oversee your plant and equipment.

The possibility of equipment damage that can result in malfunction or failure can be eliminated by the use of a very effective oil analysis testing that can recognize early warning signs. In a comparison the oil analysis testing is very similar to blood tests that are performed on people to provide an indication into what is, or is not, going on inside. The earlier that possible problems are detected the faster action can be taken to avoid breakdowns or serious damage that can possible happen without intervention or preventative maintenance to avoid problems.

Employing oil analysis testing as part of the condition monitoring can be performed by sensors which can be used for expensive production critical equipment that can incur unpredictable and disruptive failures. Responsive on-line sensors monitor oil condition, wear metal debris, water and other fluid properties. Remote logging as well as specially programed alarm functions are available with the use of this type of system to administer constant monitoring.

Oil analysis test kits are another system of oil analysis testing that can be employed. In-service condition monitoring can be provided at the location site with this more economical way to test a wide set of critical parameters. This type of testing performs very well for remote locations or where there is restricted access to laboratories. A large benefit of this type of testing is that timely results are produced on site.

Continuous monitoring with the use of on-line sensors are the most effective in determining informed planned maintenance and have been shown to help reduce downtime significantly. Gradual degradation can be trended by these sensors that observe the oil condition and identify contamination such as free water, insoluble nitration, oxidation and glycol. Wear debris sensors are very sensitive instruments that can identify minute ferrous particles including their size and count. The wear process in your machinery generates ferrous and non-ferrous debris particles that provide a valuable insight to the actual wear process itself.

by: Daniel Y. Scurry

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