Oil Testing Laboratory In Wisconsin
One of the easiest methods for predicting equipment failure involves periodic sampling of the machinery's lubricating fluids
. An oil testing laboratory runs a series of analytical procedures to determine how efficiently a piece of equipment is operating. This results in an accurate timeline for scheduling routine maintenance, saving companies a huge amount of money. Oil sampling is inexpensive and can be performed by an expert team of scientist and technicians trained to pinpoint any problems that may be occurring in industrial equipment.
A Unique Equipment Profile
Every piece of industrial equipment that uses lubricant fluids has a particular operating function. Moving parts such as bearings, gears, valves and shafts all need to be lubricated to help prevent wear and tear. The exact function of the machinery dictates how quickly oils, lubricants and hydraulic fluids begin to undergo molecular changes. Degradation of oils is caused by heat, pressure, friction, and the presence of contaminants. A sample of fluid from an internal combustion engine will tell a different story than oil taken from an industrial compressor or turbine.
Performing The Analysis
An oil analysis lab will draw a sample of fluid from a piece of machinery and examine it carefully. Any metal particulates will be discovered and identified. The actual composition of the petroleum product will be scrutinized and compared to a sample of oil that has never been put to use. External contaminants such as water or dirt will be looked at. The final results of the test procedure will show exactly where any kind of machinery wear and tear is occurring.
Predicting Equipment Failure
The test results are unique for the machinery from which the sample was drawn. The oil testing laboratory will be familiar with the equipment and can accurately determine when any moving parts on the machinery are likely to experience failure. This information is sent to the client in the form of a report containing a probability model for the equipment. The report will also contain a suggested schedule for future tests. Repeated testing procedures will show if there is an accelerated problem with metal fatigue or equipment integrity.
Saving The Company Money
Companies lose a great deal of money when industrial equipment must be shut down. Oil sampling can be performed while the machinery is operational. An oil analysis lab can even set up a training program to teach employees how to schedule and perform oil sampling themselves. Over a period of several months, accurate models can be constructed on every piece of equipment the company operates. Regularly scheduled machine maintenance based on the predictions of the oil sample reports can save the client many thousands of dollars in overhead expenses.
TricoCorp is a leading oil testing laboratory that will perform scheduled fluid sampling for all types of machinery. The company's modern lab facility will analyze oil samples and help clients establish a more efficient maintenance routine on industrial equipment.
by:Adam Carmel
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