Proper Maintenance For Your Industrial Air Compressor

A large, industrial size air compressor is a piece of machinery that can be invaluable

to the workplace, as long as it is running properly, Regularly scheduled maintenance is the best way to ensure that it is, and even though it might seem like there is a lot to check, going over everything now will save you time and money down the road. Your compressor will need to have daily, weekly, and monthly maintenance scheduled in order to keep it running, which can be as simple as checking the gauges for proper readings or removing and replacing filters in your unit.

Checking valves and gauges to make sure they are working properly is a daily maintenance task.The daily inspection will also include draining the moisture traps, drop legs and receiver tank to release the water that has built up during use. Inspect the safety guards, valves, hoses and connections for leaks to ensure they are visually acceptable for use. Check the gauges on the pressure lubricating units. Every unit has an oil pressure requirement specific to the model and manufacturer. Operating temperature should also be checked regularly. This is also where you want to manage all your condensates, not just cleaning out the drop tanks, but also making sure that there is not any noticeable wear and tear on the unit from condensate buildup.

A weekly maintenance schedule must be included on the maintenance checklist. This requires the maintenance staff to inspect and clean certain parts of the industrial air compressor. The pressure relief valves must be inspected for proper operation. Check for any air leaks and the air distribution system for any leaks. The compressor and coolers must be cleaned by wiping these components down and blowing out any dust or debris build up. Check the lubricant and change if necessary. The air intake filters must be replaced weekly.

Every month the belt tension and/or coupling on industrial air compressors must be inspected. If the belts are loose, they must be tightened. If the belts are worn or cracked, they must be replaced. Inspect the electrical components, such as the contactor tips and brushes on the motors. Worn, burnt or melted contacts or brushes must be replaced.

The biggest way to keep your industrial air compressor in top shape is through these preventative maintenance techniques. Daily, weekly, and monthly maintenance go a long way in keeping your air compressor running efficiently. Speak to an established, credible air compressor dealer for more tips and information regarding regular maintenance.

by: Bill Fitzell

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