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Refurbishment Of Chillers

Chillers have become very important units in most commercial as well as residential processes

. They are used extensively in laboratories where maintaining a good chiller is very essential. The basic difference between air conditioners and chillers is that the former cools the air while the chillers actually cool and control the temperature of liquid. They generally remove heat from one substance and pass it on to other things like air or water. A basic chiller is composed of a compressor which is the main part, a reservoir, temperature controller and recirculatiing pump. There are many different types available in the market and even online.

Chillers can be categorized depending upon their size, portability, efficiency and working. They are classified in two major categories - the water cooled chillers where the absorption of heat is from process water and it is transferred to another external water source like river, stream, pond etc. The other type is the air cooled chillers where absorption of heat is from water but it is transferred to air. The former consumes lesser power but maintenance of air cooled chillers is easier. There are also reciprocating, centrifugal, absorption and rotary chillers which are just further sub - classifications.

Chillers are used in many industries like plastic where they are used to cool the hot plastic, cooling equipment in manufacturing processes, remove heat generated by printing rollers in printing industry, cooling paper when it comes out of the oven etc. They are used in electronic machines like MRI and PETI and other latest diagnostic tools in hospitals to internally cool them. They also can cool the lasers and the source of their power. A chiller can be adjusted for its flow, pressure and temperature. The controller present in it helps in setting these parameters. Most of the parameters are fixed for certain industries but individuals can change them as per requirement.

These chillers are a costly investment. Hence it is very important to maintain them properly. Replacement should definitely be avoided. Chiller repairs are common and there are many companies that can provide such repair services for all brands and makes of chillers. Minor chiller repairs that can be carried out regularly include overall inspection, checking for leakage in refrigeration or plumbing circuit, checking of temperature controller, interlocks and electrical functions, cleaning and flushing of wetted parts, repair all the leaks found during checking and test the system for a 24 hour burn in.


Major chiller repairs include replacing only the components like plate exchanger, condenser, OEM compressor, valve replacement and so on. Thus if proper repairs and checks are done, one does not need to replace the costly unit. If the refrigeration circuit is provide with fresh water then chances of its contamination are also less. Selecting a reputed and experienced chiller repairs company is also essential as it will guaranteed that they know how to handle even latest technologies and will provide prompt services. There is also an assurance of timely repairs and maintenance.

by: Matthew McKernan
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