Types of Dicing Blade and their Specifications

Types of Dicing Blade and their Specifications

When doing some dicing applications, it is important that you choose the right blade to have more ideal results. This can be done through the help of precision tools available in a number of sizes, types, as well as abrasive or grit sizes. You can also have the option of using either hubbed or hubless form:

Below are different types of dicing blades engineered for their particular purpose:

Resin bond this is specially designed for dicing glass, quartz, sapphire and such materials.

Nickel bond used specifically for dicing gallium arsenide, germanium, indium phosphate, and silicon.

Metal sintered blades these types are good for dicing plastics, QFN, packages, PCB, and FR4 type materials.

The above dicing blade types use diamond as an abrasive diamond performs the actual cutting. The success of utilizing these dicing-blades depends on your ability to choose the appropriate size of diamond for a particular application at hand.

Additional insights:

- When working with hubbed blades, the exposure needs to be considered to see to it there is enough blade to cover the material and enough room for wear.

- When it comes to hubless blades, it is imperative that flange is to be taken into account. The flange is the metal hub you see that holds the blade in its place and sets it in the spindle.

- As for the right hubless blade, you need to keep in mind the ID (inner dimension) and OD (outer dimension of the flange in order to determine the right size blade that you need. The process of determining the exposure of a hubless blade includes getting the difference between the ID and OD of the flange and dividing that number by 2.

Essential Specifications:

There are a number of important specifications for a blade and these are the size (which includes ID and OD, the type (hubbed or hubless, nickel, resin, sintered), thickness, grit size, and exposure. Also, some manufacturers utilize different diamond concentrations and that is to be acknowledged as well.

As for final note, when it comes to buying or finding a manufacturer, your should underscore the importance or reading reviews before buying a product. This helps you choose better products out of your list of prospects.

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