What Is Lean Manufacturing?

There has been a lot of talk about lean manufacturing these days

. It has gotten a lot of attention, mostly because of the down economy. Everybody is looking for ways to save money and to become more efficient. Unfortunately, for many businesses, trying to get lean so late in the game is not going to save the inevitable.

That is why it is important to get on the lean band wagon early on. It is going to help make the business strong from early on, right from the start and the chance of back sliding is less likely. When you build from a solid foundation, every facet of the company is stronger, from the employees to the procedures. When every process is developed from the ground up, with best practices and a focus on efficiency, then they have a greater chance to fit together with all of the other departments and process in the best way possible.

It doesn't make sense to do it any other way if you have a choice. Every builder will tell you that building something new is always easier than remodeling an existing building. There are always many more problems and unexpected distractions then when you start from the ground up. This is true with retrofitting anything, from an existing machine to an existing process. When you are trying to change something to make it work, you will always have a more difficult time then if you start from the beginning of a process before it starts.

This is another good reason to get it right the very first time. But getting it right will take a little extra work in the beginning. Sometimes unexpected things happen, processes are pushed upon you that you don't have time to work out and to try different things, and you just have to get something to work at that moment. However, these types of things are infrequent and can be prevented most of the time.

So taking that extra time early on, putting together a plan that can be looked at and dissected, that works with all of the other processes involved and can be fit together like a big puzzle to work perfectly together is always the best way to go. Because in the end, you want all of the processes to fit together and run smoothly together without hampering or impeding any of the other processes that they come into contact with.

by: Craig Calvin

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