subject: Quality die casting to meet your business goals [print this page] Quality die casting to meet your business goals
A few months ago, DDK LTD. started to search for a zinc die casting company to replace their wear out water proof circular connector production line and low competition electrical connector price in Japan. Through TAIWAN TOTAI, DDK LTD. reached Accucision Diecast and gave them a pressure die casting challenge.
In Japan,electrical connectors are made with single cavity molds and the three holes are fabricated by staff afterward. In order to decrease costs and increaseelectrical connector's production capability, DDK LTD. asked for one-time fabrication using a Double Cavity Mold and at the same time adding three holes on thecircular connectors. All of the Japanese mold designers thought that was impossible at that time. To meet the request,Accucision Diecast engineers spent days to design a suitable double cavity mould.
In the end,Accucision Diecast engineers added three inner sliding blocks on the mold to meet the hole requirement on thecircular connectors. DDK LTD. was thrilled and surprised to see the result of thecircular connectors, which met their requirements and the quality, was excellent. After testing and confirming the mould and connector quality, DDK LTD. ordered more than 70,000electrical connectors in four months to make up for the shortage from previous months. Accucision Diecast's precisionzinc die casting skill and excellent mould design capability had not only created a mold that saved extra manual work but also increased production speed using a double cavity mould.
There are many challenges in producing efficient die casting designs, and an elite mould design can be cost-saving.Accucision Diecast acts as a consultant to customize your die casting mould so that it suits your production expectations, and only experienced engineers who are talented in problem solving can do the die casting job. Once the mould is on the production line, engineer's precise control of the PLC system is the key for die castingproduction. Any slight adjustment to the production machine can cause failures, hence, every engineer atAccucision Diecast has more than 6 years ofdie castingexperience. One of the important factors to produce high quality die casting connectors or adapters is the quality of alloy.Accucision Diecast uses 2:1 world standard of alloy material to ensure the hardness and quality of each die casting production.
