subject: How to make polyester yarn [print this page] How to make polyester yarn How to make polyester yarn
Polyester is a group of polymers. What polymer is a large molecule (macromolecule) composed of repeating structural units. These subunits are typically connected by covalent chemical bonds. Although the term polymer is sometimes taken to refer to plastics, it actually encompasses a large class of natural and synthetic materials with a wide variety of properties. Although there are many polyesters, the term "polyester" as a specific material most commonly refers to polyethylene terephthalate (PET).
Polyethylene terephthalate commonly abbreviated PET, PETE, or the obsolete PETP or PET-P, is a thermoplastic polymer resin of the polyester family and is used in synthetic fibers; beverage, food and other liquid containers; thermoforming applications; and engineering resins often in combination with glass fiber. Natural polyesters and a few synthetic ones are biodegradable, but most synthetic polyesters are not.
Fabrics woven from polyester thread or yarn are used extensively in apparel and home furnishings, from shirts and pants to jackets and hats, bed sheets, blankets and upholstered furniture. Industrial polyester fibers, yarns and ropes are used in tyro reinforcements, fabrics for conveyor belts, safety belts, coated fabrics and plastic reinforcements with high-energy absorption. Polyester fiber is used as cushioning and insulating material in pillows, comforters and upholstery padding.
Polyester fabrics can supply specific advantages over natural fabrics, such as improved wrinkle resistance, durability and high color retention. As a result, polyester fibres are sometimes spun together with natural fibres to produce a cloth with blended properties. Synthetic fibres also can create materials with superior water, wind and environmental resistance compared to plant-derived fibres. Polyesters are also used to make "plastic" bottles, films, tarpaulin, canoes, liquid crystal displays, holograms, filters, dielectric film for capacitors, film insulation for wire and insulating tapes.
Types of Polyester Yarns
The polyester yarns have a wide range of diameters and staple lengths. The yarns are made basically as monofilament yarns, multifilament yarns and spun yarns. Polyesters as thermoplastics may change shape after the application of heat. While combustible at high temperatures, polyesters tend to shrink away from flames and self-extinguish upon ignition. Polyester fibres have high tenacity and E-modulus as well as low water absorption and minimal shrinkage in comparison with other industrial fibres.
Filament Yarns
Textured Polyester Yarns
Spun Polyester Yarns
Polyesters are widely used as a finish on high-quality wood products such as guitars, pianos and vehicle/yacht interiors.