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subject: Customized Heating Elements For Furnace And Other High Temperature Applications [print this page]


Literally thousands of industries and trades in the world make use of high temperature ovens, furnaces, and other similar high temperature devices to produce their products. Many of these devices have high end and sophisticated parts like digital programmable controlers, vacuum pumps, and even specialized material to avoid damage through regular wear and tear as well as corrosion and abrasion, but the true most important part of these machines is the heating element. The electric heating element often goes through incredible changes in temperature in a relatively short period of time and ensuring that these elements are made of the best materials and fabricated in the best conditions with top of the line techniques and machinery can help ensure continuous reliable performance from your heating machinery.

Heating Element Material

Heating elements have historically been made with the whatever the best material with the highest resistance and the most resistant to corrosion and abrasion. However for industrial applications with very high requirement for heat and durability Molybdenum disilicide is the industry standard for commercial grade heating elements to be used in the production of most industrial materials that require heat treatment melting. A heat treating furnace will often be equipped with multiple heating elements that can be replaced after a set number of uses to maintain heat standards or if the element itself is damaged during normal use or accidents.

Customized Heating Elements

Customized heating elements can often be required for non-standard heating apparatus and heavy equipment. Great examples of this include cylindrical heating modules, multiple bend heating elements, 90 degree bent heating elements, zone melters and even high energydensity multi heating elements in heating panels. Most heavy industrial and manufacturing equipment that use heating elements often require customized heating elements as each one needs to fit the particular spaces used in each application. Customized heating elements in a metal melting furnace, for example can be shaped for maximum heat transfer and retention leading to an accurately predictable heat pattern that is required in several scientific procedures and manufacturing processes.

By using a customized high end electric heating element for heaters and furnaces, the operator can ensure consistent and reliable performance that will help in the production of premium products. The accuracy and predictability of these elements will produce consistent results that is required in many precision heating tasks.

by: Duane Hope




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