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subject: Your Search For A Nice Carpet Ends Here [print this page]


Carpets have become an important part of all the households as well as offices. These not only protect the flooring but also add beauty to the interiors. All carpets are fabricated from the manipulation and mixing of raw fiber and with a few exceptions, this fiber first goes through a spinning process to turn it into Carpet Yarn. This batch of yarn is then twisted, pulled and woven to make carpet with three main methods weaving, tufting and bonding. The entire process is detailed and a lot of hard work goes into it.

All carpets have something special to offer, whether it is luxurious warmth, being easy to clean, having a whole load of resistance to carpet flammability, standing up to footfall, or even just pure and simple good pricing. Sometimes, just like we have to brainstorm with each other to get the best ideas, carpet manufacturers have to blend different fiber types together to ensure that the carpet can deliver specific performance properties. Generally, wool is blended with other materials to create wool rich carpets. Other than these, even polyester yarn goes into making of these carpets.

All carpets are made from either natural fiber, Carpet Yarn, Polyester Yarn, man made fiber or a combination of both that are spun into yarn that is then woven or tufted into the finished article to be found in carpet retailers throughout the globe. Spinning the yarn itself is a skilled job and one that has created specialist companies serving carpet manufacturers. There are lots of stages in yarn spinning. Starting from the first where Raw fiber are blended together in precise proportions according to the character and handle of the yarn required for the carpet in question. The blend is scoured, pulled and teased in carpet speak called carding and is then straightened, whiter and free of natural burs and foreign bodies

The fiber is systematically opened up , layered and cross layered before the resulting web or spat is split into slubbings that are then pulled and twisted on a spinning frame. This helps to add strength to the single strand of yarn Two or more of these strands are then twisted together doubled and this results in a Carpet Yarn with high tensile strength capable of being tufted or woven by the latest high-speed machinery at maximum efficiency and at the lowest production cost. Colour is introduced either at the raw fiber stage or when the yarn is spun into the thickness and length suitable for the carpet in question.

Polyester Yarn is also highly helpful and find many applications. These are suitable for use in the production of carpets and other home furnishing items. Available in desired specifications, these are available at industry leading prices to our clients.

by: jaikant




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