subject: An Overview Of The Uses Of Transformer Winding Equipment [print this page] A coil winding machine could be a manual or automated mechanism that is used for winding coils individually or in a group. Wound up coils are used for several functions, but one of the most common uses is in a transformer. Transformer winding equipment needs to possess three main qualitiesflexible design, innovation and durability. Apart from being used in transformers, wound coils are also widely used in motors and solenoids.
By investing in a coil winding machine that offers the abovementioned attributes, you can expect it to add to the bottom line of your business. Based on the dimensions of the coil to be wound, you can choose the most suitable option from a wide range of available designs.
Since different types of coils have varied winding requirements, most modern machines come with features that help you keep a controlled tab on the winding, tension, traversing and de-spooling. With high levels of automation, it has now become possible to automate and computerize every little aspect of the coil winding process.
There are certain manufacturers who produce industrial ovens along with coil winding machines. These ovens are also widely used in curing operations and hence they are referred to as curing ovens too.
Transformer winding equipment can be broadly classified into several categories that we shall see in this article.
1.High speed bench winders: These are high speed winding machines that feature a compact yet durable construction. If you need to wind trigger coils, telecom transformer, multi-section coils, small transformers, IFT etc, then this machine is best suited for such applications. These high torque winding machines are easily programmed and operated.
2.Light duty coil winding machines: Sometimes, winding small quantities of coils also requires automation because hand winding usually involves a lot of time and effort. It is for such functions that you stand to benefit from using light duty coil winders. These machines can be programmed for quality and durability. The acceleration and deceleration of these machines can be controlled by the operator via a remote foot pedal.
3.Medium Duty winding machines: If you need an extra high pulling power for relatively thicker coils, you might want to consider investing in these devices. They have an infinitely variable speed range and can be even controlled with the help of a foot pedal. Some of the machines under this category are also available with an AC flux vector drive.
4.Heavy duty coil winding machines: These are meant especially for tasks that require a very high pulling power. It is perfectly suited for winding shaped wire and large, heavy coils. These powerful machines also feature a smooth start and stop feature and can manage loads up to 8000lbs.
In addition, there are several industrial sectors that also need to carry out preheating, curing and drying operations, which are carried out with the help of industrial ovens. Since these ovens are widely used for curing leather or metals, they are also referred to as curing ovens.
So, if you need to wind coils for just about any purpose, investing in transformer winding equipment is a worthwhile investment.