How High End Sensors Raise Efficiency In Applications

When machines and their operators run like a clock

, it does help to ensure that only best-of-breed components are used in your applications, enhancing efficiency. Usage of high end sensors helps you achieve the peak performance you are looking for.

Sensors meant for use in harsh environments must be capable of preventing disasters caused by structural of systemic failures. Operating in temperatures up to 300 degree F and pressures to 8,000 psi, these sensors make positioning viable in applications. Stainless steel components and a proprietary combination of engineered materials allow sensors to perform effectively in a diverse variety of environments. These sensors have high shock and vibration immunity.

Valves in high end linear position sensors are subjected to adverse environmental conditions. Such sensors are usually not placed in a cylinder, but are externally mounted and provide position feedback over a certain distance of linear travel.

Cutting edge linear position sensors provide accurate position sensing in hydraulic cylinders, including telescopic models. With no limit to cylinder bore size and no core drilling of the rod, these sensors can serve as drop-in replacements where other sensors fail. Such sensors can operate flawlessly in conditions where rod-type sensors fail to deliver. These can be retrofitted to existing cylinders.

Top-of-the-line sensors do not require extensive design modifications to be used in specific applications. Special external sensors have been developed as well for conditions where prevalent technologies wont hold out.

Long stroke sensors have increased sensing range. Some may be capable of stroke lengths to 15 feet. Such sensors have beefed-up stainless steel construction along with a robust braided cable which makes long life possible in harsh environments.

There are sensors that have been developed exclusively for internal mounting. These solutions can be fitted on mobile equipment and adverse-environment applications. Cylinder design can be configured for sensor installation. Thanks to variable stroke-sensing capability, a single sensor design can be used for varied stroke cylinders.

Technology is continuously developing and things that were unachievable till a few months ago are possible today. If a switch or sensor does not exist, it can be designed, prototyped, tested and manufactured. Seasoned manufacturers can use the latest technology in every stage of the development process. Customized processes can keep the product cost-effective and of high quality.

Choose a manufacturer who has ISO certifications regarding quality systems. Such manufacturers will have technical know-how to produce a top-notch cylinder sensor and other equipment. They have a rigorous quality control system to ensure that the sensors moving out of their facility are best in class. They conduct extreme checks on the switches and sensors to ascertain their efficiency which translates into reduced operated expenses, increased automation, fewer repairs and elimination of unnecessary tasks.

Such items will help run your equipment at peak performances and gain maximum productivity every step of the way.

by: Control Products

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