Preventative Maintenance: How To Keep Your Air Compressor Running Smoothly

Compressed air is used to power lots of industrial machinery

, and it is essential to perform regular maintenance on your air compressors. There are a few things that can be done to ensure that they run well. This maintenance should be performed on a regular basis, and using professional firms is one way for compressor owners to get the most out of their machinery. Here are a few essential maintenance tips that will keep your air compressor running efficiently. These jobs can be performed by in-house technicians, or companies that will regularly service compressors for their clients.

Most compressors have a large pre-filter that cleans the air entering the unit. These air filters are often found on the side of the machine. They should be inspected and cleaned weekly for the best results. Many of the filters can be shaken out to remove any built-up dust and debris. The filters should also be replaced monthly to ensure quality compressed air.

Most compressors rely on oil to lubricate the pistons. This oil should always be at the full mark on the gauge. Oil should be checked weekly and changed as needed. Most compressors also have an oil filter that is designed to be changed at regular intervals. Inlet filters also need to be inspected weekly and cleaned or replaced as required.

Piping and joints that are found on the machines should be checked for air and water leaks. Small air leaks in the pneumatic hosing can cause machines to overwork, and this seriously shortens the life span of an industrial air compressor. Most air leaks are easy to fix. Owners can simply snip off the leaking portion of hose and reattach the pneumatic line.

Compressors should also be kept clean. Oil should be removed from the machines regularly, and this makes it easy to spot a leak. Removing dirt and debris from the exterior of a unit helps keep the air filter clean.

Most compressors feature a serpentine style belt that turns the motor. These belts will wear out over time. Small threads and separations are a sign that a belt is worn out and should be replaced. Belts should be inspected weekly for wear and tension.

Keeping a log of inspection dates and services performed is the proactive way to ensure machine reliability. Most compressors have a pad attached to them that makes it easy to track oil and filter changes. Filling these out when any repairs are made helps everyone in an organization know the condition of an industrial compressor.

by: Bill Fitzell

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