The World's Most Advanced Aseptic Filling 2 Cans - Packaging, Packaging Machinery, Aseptic

2 cans beverage aseptic filling line production assembly line has developed in Europe

. Set this operating line is RefrescoHolding company.

Collaborative project of the research design is BallPackagingEurope party companies and global companies Refresco companies, which work by the latest line of products listed at the end of 2005.

Because of heat-sensitive food materials, namely, heat and bad reasons, some of the traditional processing method can not produce food, the use of such patents has been made of new processing technologies and new aseptic filling line can produce qualified job of products. Heat and oxygen affecting the food product taste, color and nutritional value of variation of important factors. Now, new research and design a successful line of this ABC operation can guarantee the products shelf life at room temperature, the required 12 months, and ensure that products do not occur during this shelf any corruption caused by microorganisms and deterioration.

1999 years from the BallPackagingEurope company, MennenDingFood companies and Serac, Inc. on the project. Completed the same year, the annual production capacity of 500 million cans of this beverage can filling production line of aseptic design. The new study prove that the following facts: even if can not reach or high-quality products to meet the high demand, it can be filled with full-thickness aseptic tank. This operation has been successfully ABC CampinaInternaTionae milk beverage products company for commercial production. Filling speed of 100 cans per minute, up to now fill 20 million cans have been completed.

The so-called aseptic filling is the sterilization of the beverage through the environmental conditions in the aseptic filling into the pre-sterilization good container, and then in the clean room (Clean workshop CleanRoom) sealed containers within the whole process. Can be expected to do immediately following the bottleneck (difficult) problem. Filling process and filling in after the product is not kept heated sterilization. Moreover, the products must be non-spoilage bacteria, but also must do without refrigeration.

Therefore, in this manufacturing environment under the control of the processing and proper health management is very important. Container filling and sealing the environment must be kept ultra-clean plant is also absolutely state of health is one of the necessary conditions. Aseptic filling and after filling the traditional high temperature autoclave sterilization methods are very different. Now, the company set up in France Refresco PET bottle production lines have been using this aseptic filling system.

ABC flow process line, the core part of Serac's filling system. Metal can and lid from the jar-part. After the washing tank body subject to 210% of the dry heat sterilization. As the three cans of silicone coating is not heat treatment, it can not be dealt with under this temperature. To do this, use another method, that is, high frequency induction heating method in 160 C for canned heat sterilization.

Cans filling in the ultra-clean workshop prior to ultra high temperature (UHT) sterilization Sterilization drinks. Then immediately headspace of canned parts of the liquid nitrogen into the bacteria. Drop of liquid nitrogen, immediately change into the headspace of nitrogen occupy the whole purpose is to separate the oxygen and pollution and invasion of fungi. ? Then sealing machine used to seal canned food volume. Usually use this opportunity to form a seal over the air flow, it is likely to cause secondary pollution risk. Now they had a new technology research and development sealing machine. However, after filling and full of people after the processing of liquid nitrogen, immediately sealing crimping process, which can make this reduces the risk of secondary pollution to zero.

Filling liquid nitrogen into the headspace has three major functions. Prevent pollution, exclude oxygen from the top-gap, and the formation of internal pressure to give a certain rigidity canned; compared with PET bottles, metal cans without oxygen, and light, etc., so you can extend the shelf-life at least more than 1 year, during which you can Prevention of sensory quality changes in products; as more than paper containers, can be more robust and more suitable for vending machine sales industry, recovery is also very convenient. These characteristics of metal cans is very attractive to consumers.

Though, ABC production line cost and high-temperature high-pressure sterilization and aseptic canning operation line PET bottle production lines is in the same degree, but can itself cost less than the heat-resistant PET bottles.

The beverage in the United States due to people's health in the image of market sentiment is very good; in Europe is still in the development of less mature markets; Germany and southern Europe, the latest frozen coffee pot has occurred; Japan has 8.6 billion cans per year over a large market.

by: gaga

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