Aluminum Casting- Everything You Wish To Know About Aluminum Casting

Aluminum, the third most plentiful element on earth is a versatile metal that can

be made into an array of diverse and extremely useful products, which is referred to as aluminum casting. This process involves the melting of an aluminum alloy, which is heated to 1300 degrees Fahrenheit. The molten metal is then poured into an iron mold till it is filled to the brim. Once the metal is cooled the iron cast is removed. Very often Aluminum Castinginvolves grinding and power coating to make it a fully functional product.

Different Types of Aluminum Casting

Die casting is another process in which the molten metal is driven into the molds under high pressure to give it the desired shape. The mold cavities can be designed with patterns and shapes to produce attractive and complex shapes in varying thicknesses. Die casting ensure perfect finish and uniform thickness as the rapid injection and solidification under high pressure results in a smooth finish with excellent wear and tear properties.

Die casting is well suited for casting medium sized parts with complex details. And is the largest casting technique in use in consumer and industrial products. Die casting is economical and accurate that involves molds that can be used repeatedly. Automatic die casting has ensured faster and accurate die casting. The possible disadvantages of die casting is the high initial cost and the fact that only high fluidity metals like aluminum can be used.

Aluminum alloys are used in die casting than any other alloys and Die casting is ideal to produce large quantities of relatively small parts including dental equipments, cover plates, connecting rods and pistons among others.

Gravity Die Casting

True to its name, gravity die casting is a process in which the liquid metal is poured into metallic moulds under gravity without any external pressure. Whereas in High Pressure Die Casting, the molten metal is forced into the metal mould under very high pressure to produce smooth products.

Gravity die casting is a manufacturing process for producing accurately dimensioned, sharply defined, smooth or textured-surface metal parts. It is accomplished by gently pouring molten metal into reusable metal dies under the force of gravity. Gravity Die Casting is the best possible method for mass production. Fully mechanized, gravity die casting ensures, smooth and well defined end products with immaculate accuracy.

To get on top of some of the latest technological advances in die casting, b2b business directories would be an ideal reference option.

by: robinindia

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