Cutting Aluminium Without Cutting Yourself

Whilst, on most occasions, you will have access to professional metal cutting equipment

, there may be times when you are required to cut aluminium sheet without the assistance of these services. One of the biggest hazards that you will have to face is the possibility of accidentally cutting yourself in the process, an accident that could have serious consequences if you cut deep enough. Use these tips and instructions to ensure that you are safe whilst cutting your aluminium:

Method 1: Use a jigsaw with a hacksaw blade fitted to cut through the metal, making sure that you use an 18 teeth per inch blade and not the 32 teeth per inch one for the best cut. To finish, you can use a file to clean up the edges of the aluminium and ensure that they arent jagged.

Tip: Try to avoid using an angle grinder to cut through aluminium sheet, as this tends to roughen up the edges of the metal and is even known to tear right through it. You must also be careful of the grinding discs, as they are known to become clogged with shards of aluminium, which can actually cause the disc to explode.

Method 2: Use a drop saw that has been fitted with a fine saw blade to cut through the metal. If you would like to cut through the aluminium faster, use a rotary saw that has been fitted with a tungsten carbide tipped blade.

Tip: Always wear appropriate safety gear when cutting through aluminium, as the shards are highly sharp and can easily become embedded in the eye and your skin. Always wear a pair of thick work gloves and safety goggles or glasses. As most of the saws are quite loud, you should also wear earplugs or muffs.

Method 3: Use a carpenters saw that has been fitted with a tungsten carbide tipped blade to ensure that you achieve clean and straight cuts. When using a 9.5 inch blade, get a helper to spray oil onto the aluminium as you cut it, as the combination of the blade and the metal can get quite hot.

At the end of the day, it is important that you are completely honest with yourself regarding the ability of your power tools. If you feel that your saw or blades will be unable to complete the job at hand in a safe and risk-free manner, then you really should be looking for some professional aluminium cutting equipment to help you out.

by: George

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