Efficient Technology And Programming Of Non-conventional - Technology, Programming - Machine Tool

Do not adhere to the traditional conventional production technology

, flexible use of Dongfeng Liuzhou Automobile Co., Ltd. CNC machine tools Spindle speed flexible, cutting into the characteristics of a flexible, process innovation, program innovation, technology and programming using unconventional techniques to achieve high efficiency, high-quality flexible manufacturing.

Recent years, the machinery manufacturing equipment, increased rapidly and the rate of NC, full-function CNC lathe CNC vertical lathe, Vertical Machining Center And Horizontal Machining Center Applications such as CNC machine tools more and more popular. And General machine tools Compared to CNC machine tools has a number of significant technological features and programming techniques, such as to fully exploit the performance characteristics of CNC machine tools, flexible application of technology and programming to break the routine, use of unconventional methods of processing technology and programming, can significantly increase the production efficiency and product quality, reduce consumption of tools, greatly reduce the processing cost.

Dongfeng Liuzhou Automobile Co., long-term applications in the CNC machine tool, through constant exploration and practice, in processing technology and programming, and invented a set of textbooks, technical information and application of NC machine tools programming is no relevant information introduced unconventional methods of processing technology and programming, so that the functions of numerical control machine into full play, not only improves the production efficiency and product quality, but also reduces tool consumption. Here are some of Dongfeng Liuzhou Automobile Co., Ltd. to break out through the practical exploration of the traditional processing technology and traditional programming methods, to share with readers.

Of the problem CNC machine tools with the traditional general machine tools, special machine than with the processing of flexible parts, parts for many varieties of small batch production of the advantages of both shape and position of parts machined with high accuracy, easy to implement more than one person to operate a computer and so on. However, mass production of spare parts, special tools, such as with the combination of multi-station Drilling , Vertical-horizontal combination Boring And multi-axis lathe than exposing the process will be too concentrated, low productivity, production and beat a long time, tool consumption costs are high (usually Sandvik Coromant, Mitsubishi, and Walter and others import tool) and processing high cost disadvantages, therefore, in part as the CNC machine tool widely used on high-volume production, increase productivity, reduce cycle times, lower consumption and lower tool parts processing costs as a user pressing problems.

Solutions It is understood that due to long-term application of conventional machining technology, CNC machine tools in the application of the user often can not escape the constraints of traditional technology, or the establishment of processing by using a loop procedure (such as the boring cycle process G85 and G87, G94 and the car end loop process cylindrical bore cycle vehicles program G90) bound the same site processing components (such as face, bore or cylindrical, etc.) often use a single fixed spindle speed and feed rate programming process. In roughing, semi finishing, in equipment, tools and fixtures have been identified under the premise of spindle speed, feed rate and cutting depth are often constrained by the tools, such as chipping tools easily when frequently used lower spindle speed, reducing feed or approach to the depth of cut, it also brings increased productivity and processing costs reduce the negative effects.

Dongfeng Liuzhou Motor Co., after nearly 15 years, the practice of application of CNC machine tools and exploration, and gradually get rid of the traditional processing technology and processing methodology of constraint programming to find an effective increase productivity and reduce processing costs approach. According to different types of parts, machining parts according to the shape of classification, can be divided into types, such as a typical table in the machining process, the equipment, tools and fixtures have been identified under the premise of speed, feed and depth of cut is the impact on productivity and tool durability, surface roughness and dimensional accuracy of the main variables, therefore, the flexibility to use non-conventional processing technology and programming methods to solve the relationship between them could improve productivity reduce processing costs, for the intuitive reading list are introduced.

Programming using non-conventional machining on the effect of different types of

Summary, unconventional methods of processing and programming key technology is to break its traditional fixed-line processing speed and feed processing constraints (as in the past using ordinary tools and special Machine Tool Spindle Speed and feed rate cutting process in general can not change its size), in the cutting process, regardless of cutting into any part of the spindle speed can be arbitrarily or feed changes. However, in practice, in the same position in the rough machining, semi-finishing, the feed should be a change, finishing feed rate should not change because the feed rate change will be the size of Machining size impact. In production, spindle speed or feed rate changes required to be used flexibly.

Conclusion

Been useful to explore and try, Dongfeng Liuzhou Automobile Co., Ltd. with reality in the popularization and application of NC machine tools, CNC machine tools can be permanent full wire-speed processing, spindle speed and feed speed advantages of fast and flexible, so that selection The cutting parameters to the different cutting conditions, cutting blade requirements, using non-conventional machining technology and unconventional programming method for processing, the production efficiency and tool life to achieve the best results, thus reducing production costs.

by: gaga

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