Making Your Compressed Air System As Energy Efficient As Possible
Air compressor systems are widely used for a variety of tasks in industrial applications
. However, the energy some can provide is quite limited or works only in given circumstances. For individuals who are planning to make use of air compressors and invest in them, learning how to make the energy produced more efficient can be advantageous in the long run. One should realize that the best way to conserve energy and create the most valuable pneumatic energy -while spending less- is through simple yet thorough analysis and observation. Using two simple effective methods, elements of the system that are not performing up to par can be identified and corrected. Here are some tips on how you can improve the energy efficiency of your compressed air systems and optimize your business operations for long term application. Not only will it enable you to guarantee optimized energy supplies but also allows you to cut a significant amount from your expenses.
Start off by listing all the air applications and their design, cfm, and pressure. Once determined, you can then determine the power consumption prior to making any system alterations. This procedure can be done using a KWH meter. The next step is to determine and keep track of leaks. Most of these are simple to find because they are audible without the use of any special instruments.
Once all leaks have been found you can then start the necessary repairs. Ideally you should begin with the largest air leaks first and then work on the smaller ones. Installing a flow meter on the main line can also be useful in gaining additional information on the savings from a cfm endpoint. Another useful tip is to install an isolation valve on the main line to every parcel of machinery and equipment so that the whole machine can be taken out of the compressed air circuit whenever it is not in use.
Factory engineers must also make it a point to analyze whether compressed air is the best energy source to apply for your business operations. It is important to be aware of the energy used by the system and if there is any air being lost. Installing added gauges and flow monitors within your shop can also provide a clearer knowledge and a more solid understanding of factory applications.
Consult with your industrial air compressor deal for additional tips on making your air compressor as efficient as possible.