Use Vibration Monitoring Equipments To Resolve Pump Issues
Machines are an important part of any manufacturing facility
. All machines have to endure a certain amount of vibration during their lifecycle, from the manufacturing stages to assembly, transportation and operation.
While this vibration is normal, it is essential that does not damage the actual machines. And to ensure their safety, they go through a
vibration analysis test, wherein they are checked for endurance and durability. Additionally, these test equipments are also used for troubleshooting and predictive maintenance. This article will talk about how these devices help solve the issues with pumps.
Causes of Vibration in Pumps
There are three main causes of vibration in pumps:
Mechanical:
Rotating components that are unbalanced
Warped or misaligned shaft
Excessive strain on the pipes
Smaller mass of the pump base
Faulty parts
Thermal growth in the internal parts
Hydraulic:
Product vaporization
The proximity of the impeller vane and pump cut water
Faulty recirculation
Vortexing of air into the system
Turbulence in the water supply
Others:
Harmonic vibration from nearby equipment
Crucial speeds of the pump operation
Lack of lubrication leading to friction
Vibration Analysis for Issue Resolution
The easiest ways to solve the above mentioned problems is by adopting a good maintenance process that will take care of most vibration related issues. However, the rest can be done with the help of
vibration monitoring equipments.
For Mechanical Problems
Use the vibration testing equipments for checking the basic balance of the machine, which is usually the problem with most of them. Next, you may also use it to look for faulty parts. The testing devices work like stethoscopes that locate the exact problem area. For example, it will help you check if the actual problem lies with the shaft or the motor. This can then lead to the replace or fix the actual part, rather than the whole.
For Hydraulic Problems
Just like in the mechanical issues, the
handheld vibration tester helps locate the exact hydraulic problem area. This means that you can understand the friction between impeller and cut water. Along with this it helps you get closer to the pump's best efficiency point (BEP).
Once the hydraulic and mechanical problems are located and dealt with, it is unlikely you will face any more vibration related issues. However, is you do, you may call upon a vibration testing professional to look into the matter. In most cases, the device itself works effectively to eliminate or at least locate most problems of the pumps.
by: Sam Jacob Thomas
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