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Forklift Safety Information

Forklift Safety Information

Forklift Safety Information

To start, you have to get your forklift certification before you can understand some terms and lingos.

Essential safety standards and procedures are synonymous with OSHA. The Occupational Safety and Health Administration is the leading federal authority for worker protection. Delving into every aspect of job safety, OSHA's stated mission is: "to ensure safe and healthful working conditions for working men and women by setting and enforcing standards and by providing training, outreach, education and assistance." The operator of a PIT (powered industrial truck) must stay up-to-date with all the OSHA standards for forklift safety.

Powered Industrial Truck Citations

OSHA lists powered industrial trucks (PIT) at number eight of the top ten most frequently cited standards failures following inspections of worksites. Citations are issued when violations to accepted standards and practices occur. OSHA believes "far too many preventable injuries and illnesses occur in the workplace." It is not uncommon for citations and fines to be issued to companies for serious and/or repeat citations.

One such case occurred during an inspection of a foam products factory in Miami, Florida. Seven serious and two repeat safety citations were issued and the company was fined $72,000 in penalty fees as a result. It is alleged the company use unapproved propane-powered forklifts in an area that had the potential for a dust explosion or fire. The company was also cited for operating forklifts with non-working lights.

The citation process starts with an assessment, once the citations are formally issued, OSHA gives a company 15 business days to repair the problems and show it is in compliance with OSHA standards. As is always the case with penalties and fees, an appeal process can be requested in which a conference with an area director can be scheduled or the findings can be contested before the independent OSHA Review Commission.

OSHA and ANSI

Working directly with OSHA is the American National Standard for Powered Trucks or ANSI. Its part outlining safety procedures centers on the testing of new powered trucks and forklifts. All new trucks must bear a label or marking indicating it meets ANSI design and construction requirements.

Protection Standards

Beyond the design and construction of forklift trucks are the safety standards themselves. OSHA demands compliance to the following standards in these forklift related categories:

Physical Conditions - Potential hazards such as slippery conditions, uneven surfaces and obstructions, floor loading limits, and overhead clearances are outlined in this section.

Pedestrian Traffic - Besides pedestrian traffic, moving personnel and maintaining correct distances are outlined. Yielding the right of way is one example of proper safety techniques.

Ramps and Grades - How to travel on ramps and grades and how to travel with or without a load are areas covered in this section.

Loading Docks - Falling from a loading dock while in a forklift can be fatal, therefore safety precautions are given to prevent such dangerous falls.

Narrow Aisles - Specific trucks used for narrow aisles are listed. (Reach trucks, order pickers) and safe stacking rules are highlighted.

Elevators - Hazards pertaining to overloading elevators, damaging floors, and insufficient overhead clearance. Also, space required once in the elevator along with a list of required practices when the elevator is in use is explained.

Enclosed Areas - Designated areas are assigned their own type of forklift. Operators must also beware of indoor air quality and carbon monoxide.

The Chain of Command

Geting a grasp on how the program works allows employers and employees keep the essential demands for a secure working atmosphere. The guidelines are enforced from the top down. OSHA is a part of the Department of Labor and its directory of offices is the following:

National Office

Regional and Area Offices

State Plan Offices


Consultant Program Offices

Provided by this multi-layered set-up come the Federal standards. Individual States follow through to the Federal standards and are recommended to have policies and procedures at least as effective as Federal OSHA standards. (Another name for these procedures is Parallel State Plan Standards.) State procedures must be put into practice by organisations and guidelines must be fully understood and applied by employees.

OSHA and Forklift Basic safety

OSHA requirements with regard to forklift safety have engineered a difference in the lives of the wide-ranging workforce it safe guards. While it does not always apply strong command over every business, it even now accomplishes its mission through a blend of Federal guidelines or OSHA-approved state plans. It carefully adjusts every aspect of the warehouse industry which includes the design, maintenance, and operation of forklift trucks.
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